Production & Steel Fabrication
On an 8-acre site, our 90,000 sq ft production facility can produce in excess of 12,000 tonnes per year and includes Hi-Tech CNC equipment from Voortman, Kaltenbach and FICEP. But our greatest asset is our highly-skilled, dedicated and motivated workforce, who receive ongoing training.
The journey starts with the full automated Voortman V320, this machine is state of the art with carbide drilling and 400amp plasma cutting, it can process plate sheets up to 6m long x 2m wide with thickness from 6mm to 75mm, without manual intervention. Running alongside this is the FICEP Tipo D8 which punches and crops standard flat bars.
Introducing our state-of-the-art automation system, meticulously designed for seamless efficiency. This advanced solution features an integrated infeed and buffer system, facilitating multiple outfeed zones for optimized workflow. Experience unparalleled precision as raw profiles undergo thorough cleaning with the VSB1500 Voortman Shot Blaster. Following this essential preparation, the profiles are expertly processed by the cutting-edge three-axis Voortman V631, capable of intricate milling to significantly alleviate fabrication demands. The VB1250 then effortlessly handles sawing operations, including the efficient removal of short pieces, before transitioning to the sophisticated V807 robotic coping machine for any additional requirements. Elevate your production capabilities with our fully automated system, where innovation meets precision.
When all components have been prepared, they are assembled in one of three areas. The fabrication lines 1 & 2, which is made up of a bogie line 160 meters long which moves the steel members all the way though the processes plating, welding, and painting. Line 3 specialises in more intricate work. Inspection is carried out after each process, 100% dimension inspection, 100% visual welding and over and above the specification for MPI & UT by our CSWIP 3.1 inspector. Painting is inspected by our NACE Certified Coatings Inspector.
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State-of-the-art facilities
Our 90,000 sq ft production facility is packed with state-of-the-art machinery. We provide a wide range of structural solutions to the construction industry and offer a range of in-house services – including estimating, design and detailing, steel fabrication, painting and installation – enabling a cost-effective and efficient all-round service to main contractors.
